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The typical Packed Distillation column has one or more beds, each consisting of
packing, a support plate, a bed limiter or a hold down plate, and a liquid distributor,
and other liquid and vapor inlets and outlets may also be required.
In a packed column, liquid and vapor flows counter currently and mass is transferred
between the two phases continuously. In contrast, mass transfer in a trayed column
occurs more stage wise, as the liquid flowing across a tray comes in contact with
vapour rising through the tray, after which the liquid and vapor separate for
for transport to the next trays.
Gravity is the driving force for the liquid, and pressure differential for the vapor, the
latter overcoming the drag resistance of the packing, the liquid and the internal
structures. Liquid occupies only as much space as necessary to flow through the
packing. The remaining cross- section of the column is available for vapor flow. In
effect, the down-comer area is adjustable. This differs from the trayed column, in
which down-comer dimensions are fixed.
In packed columns, surface area for heat and mass transfer between the liquid and
vapor phases is provided by the liquid film, waves and droplets generated as liquid
flows over and through the packing elements. For each column, there are upper and
lower limits of liquid and vapor flow rates that entitles satisfactory performance. |